Find out how companies that make unique forgings can make sure quality control. Find out about the main methods, like thorough checks and new technologies, that keep forging processes up to high standards.
Forging is a manufacturing process where we use forging machine to provide customized shape to metals that can be made fit for specific purposes.
Forged metals have definite fixed mechanical properties and can be utilized for building essential components of automobile industries, hinges and many more.
Custom forging manufacturing companies make use of modern forging machines that use cutting-edge technologies to enhance precision at forging work and improve accuracy and efficiency.
6 Ways to Ensure Forging Quality
They can forge the metal quickly as compared to traditional forging machines. In this article, we will explore how custom forging manufacturers can ensure quality control.
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#1. Use of modern forging machines
Traditional forging machines had pressing machines that were operated by electricity; however, in modern times, we use hydraulic presses, which work on hydraulic machines, to lift and press the workpiece metals with an impression die.
#2. Using appropriate forging techniques
There are several techniques of forging to provide unique and desired shape to the metal. We must select the right forging techniques according to the criteria met by the work piece metal.
If the metal is not capable of handling excessive pressure, then we shall not apply compressive force greater than the tensile strength.
#3. Selecting the right work piece metal
We need to select the appropriate metal for forging. The selection of the work piece metal must be done in accordance with the tensile strength, durability, ductility and malleability feature.
If the forging workpiece metal does not meet the required criteria, then we should not use that metal as it might not meet industry standards in quality.
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#4. Analyze the physical property of metal properly
A reputed and reliable custom forging manufacturer always analyzes the physical property of metal properly. They check the quality of the workpiece metal, find its purity of sample, and determine its tensile strength, stress, strain, and resistivity.
These physical properties help us match the business needs for forged, manufactured metals. For this purpose, manufacturers use modern machines that use CNC (computerized numeric control) technology to determine the physical properties of metal.
#5. Apply the appropriate compressive force with pressing machine
Once the physical property of the metal is determined through apparatus, we are now able to find out how much compressive force is required to give a specific shape to the workpiece metal.
For this purpose, we might have to heat the workpiece metal to make it soft so that it can be crushed effectively with less compressive strength.
#6. Ensure quality checks to find defect in forged metals
Once the forged metal is obtained, we need to cool it to room temperature and conduct quality checks to find any defects, fractures, or dents that might be able to influence the strength of the forged metal.
If there is some irregularity, we need to polish it or scrub it with sandpaper to make it smooth. Applying waterproof paint can help us stop the corrosion of the forged metals. It also helps us improving the strength and durability of the forged metal.
To sum up, we must say that custom forging manufacturers make use of forging machines that use cutting-edge technologies like CNC to determine the physical properties of workpiece metals.
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They have connected dies with impressions that hold the metal workpiece. A hydraulic pressing machine then puts pressure on the metal to squeeze it.
The application of the compressive force is calculated smartly with the machine itself, and we do not have to manually determine the physical property and apply a specific force through hit-and-trial metal.
To ensure that the forging process is carried out properly, we need close supervision from forging experts. By conducting several quality checks, like hardness tests or close inspection, we can determine whether the forged metal has met all industry standards as per the client’s requirements or not.
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